The Role of Automated Cutting and Deboning Machines in Poultry Industry
Poultry processing is a labor-intensive industry. It requires speed, precision, and consistency to meet the growing demand for chicken products. Traditionally, the poultry industry was based on all manual work and methods, leading to inefficiencies, high labor costs, and inconsistent product quality. However, advancements in automation have transformed the industry, particularly in the areas of cutting and deboning. Automated machines not only enhance the quality of the product, but methods were improved in hygiene and product yield.
Benefits of Automated Cutting and Deboning Machines
Cutting and deboning are the poultry industry’s basic and most demanded skills. It requires time, cost, and labor. However, with automated equipment, these initial basic skills and capacity are now highly beneficial in a commercial setup.
1: Increased Efficiency and Speed
Automated machines can process poultry at a significantly faster rate compared to manual labor. The Jaccard FS-19 Slicer, for example, can process up to 150 pieces of meat per minute, ensuring consistent portioning and reducing the bottleneck in production lines.
2: Reduced Labor Costs and Dependency
Consistency is crucial in poultry processing, especially for businesses supplying pre-portioned products to restaurants and supermarkets. Automated machines ensure uniform cuts, reducing variation that can occur due to manual processing. This not only improves the overall product quality but also optimizes raw material usage as well in a commercial setup.
3: Reduced Dependency
The poultry industry often faces labor shortages and high turnover rates. Automated deboning machines reduce the need for a large workforce, lowering labor costs and mitigating the risk of human fatigue affecting productivity.
4: Enhanced Hygiene and Food Safety
Manual processing involves direct human contact with the raw chicken products. This increases the risk of contamination. Automated systems work in a more organized way. They process with minimal human interaction and less likelihood for bacteria to spread. Through automated machines, compliance and standards of food safety are met with high capacity.
5: Higher Yield and Less Waste
Advanced deboning machines extract more meat from bones with minimal waste, improving yield. This results in a higher return on investment for chicken and poultry processes in a more sustainable way and reoccurs more investment approaches.
Notable Equipment in Poultry Processing
There is much equipment in the commercial kitchen noted for its contribution. However, with respect to cutting and deboning, there are 2 well-noted pieces of equipment in the commercial kitchen leading to maximum performance and efficiency.
TRRIF Falcon Evolution Slicer
Falcon evolution Slicer is widely used in poultry processing due to its precision and ability to handle large volumes. By slicing up to 150 pieces per minute, it enhances production efficiency and ensures uniform cuts throughout the product batch. This commercial equipment is ideal for large-scale poultry operations.
FOODMATE Chicken Cut-Up system
The Foodmate Chicken Cut-up system is a comprehensive poultry processing solution designed to enhance efficiency and precision in high-volume operations. This system is particularly beneficial for facilities aiming to streamline their cut-up process and maintain consistency in the product quality.
Key Features and Components
Foodmade is an overall comprehensive system used in the poultry industry. It has major features and components that benefit the industry directly.
- F/S Cut-Up Line: The foundation of the system, facilitating the organized flow of poultry products through various cutting stages.
- Saddle Cutter with Single Blade: This component ensures precise halving of poultry carcasses, essential for uniform portioning.
- Platform and Belt Conveyor: Facilitates the seamless movement of products between stations, minimizing manual handling and potential bottlenecks.
- Cutters: The system has different chicken cutters like drum and leg cutter, wing cutter, neck and neck skin cutter, and tail cutter. These portion cutters subsequently process cutting and optimize the workflow to reduce the processing time and make the pieces consistent.
The Foodmate system acquired has been utilized in the poultry industry for quite some time now. Incorporating this equipment in the kitchen significantly improves the overall process and product quality for the industry, resulting in more revenue and less operational cost.
Cutting and deboning machines in the commercial kitchen and poultry industry are a significant approach, and they enhance efficiency while reducing labor costs and contamination risks. With machines like the Foodmate installed in the poultry facility, operations and competitiveness in the fast-paced industry continue to develop.